As the global nonwovens industry converges in Singapore for ITMA ASIA 2025 (October 28–31), Dilo Group is set to highlight a new era of technological excellence in needling and nonwoven production. The German machinery manufacturer—renowned worldwide for its precision engineering and integrated line concepts—will exhibit at Hall 2, Booth D202, alongside Kansan Materials, Izmir, presenting its latest developments in machinery, automation, and service.
“Our focus has always been to provide state-of-the-art solutions for cost-efficient, energy-saving, and high-quality nonwoven production,” said Mr. J. P. Dilo, CEO of Dilo Group. “At ITMA ASIA, we look forward to sharing how our technologies are driving both productivity and sustainability across the full spectrum of needled applications.”
Advancing Needling Technology for Every Application
Dilo has long been recognised as the global specialist in complete needling lines, integrating the expertise of its group companies—Temafa, Spinnbau, DiloMachines, DiloSystems, and DG Engineering. Over decades, the company has consistently evolved its machinery to serve diverse market needs, from lightweight technical fabrics to high-density acoustic and insulation panels.
For applications demanding light, delicate webs—such as hygiene, cosmetic, and medical textiles—Dilo’s MicroPunch series enables production of nonwovens as light as 30 g/m². These can be mechanically consolidated by needling or combined with light thermobonding to achieve a wide range of product features and performance characteristics. At the other end of the spectrum, Dilo’s lines can process materials up to 5,000 g/m², catering to applications such as acoustic insulation and heat-dampening panels. The flexibility and precision of Dilo’s systems make them ideal for industries demanding both lightweight and heavy-duty nonwoven products.
3D-Lofter and Patterning Capabilities
Among the innovations drawing special attention is Dilo’s 3D-Lofter technology, which represents a breakthrough in additive fibre manufacturing. By depositing additional opened fibres onto a pre-needled substrate, the system allows for intricate 3D patterning and textural effects, bonded seamlessly through needling and the DILOUR structuring process.
“The 3D-Lofter opens completely new creative possibilities, especially for designers and architects,” noted Mr. Dilo. “It allows for visually dynamic surfaces and colour transitions—what we call the ‘sliding colours’ effect—bringing aesthetic dimension and functionality together.”
These design capabilities extend beyond interior textiles to automotive applications, where the 3D-Lofter supports lighter, moulded interior components while reducing fibre consumption, aligning with global trends toward vehicle lightweighting and sustainability.
PowerPunch and SuperPunch – Next-Level Productivity
Another highlight at ITMA ASIA will be Dilo’s newest needle loom platforms: the PowerPunch and SuperPunch systems.
– PowerPunch introduces advanced kinematics that drastically reduce vibration, improving operational stability and needle life.
– SuperPunch, combining dual HyperPunch drive mechanisms, expands the range of advance per
stroke—allowing higher throughput with lower draft and reduced energy consumption.
According to Mr. Dilo, “Our mission is to modernize needle-punch technology continuously—enhancing throughput, patterning capabilities, and product quality, while maintaining the lowest possible energy footprint.”
New Carding and Feeding Solutions
Dilo will also present the IsoFeed VRS card feeder, designed for high evenness at lower web weights, a critical factor for achieving uniformity in lightweight nonwovens. When combined with Dilo’s precision drafting frames, the system can achieve an MD-to-CD ratio of 1:1, ensuring superior web regularity for downstream processing.
Service and Sustainability Innovations
Beyond machinery, Dilo continues to enhance customer support and sustainability initiatives. The new MODILOUS needle-board system minimizes maintenance costs and simplifies needle exchange, improving overall machine uptime. The company also emphasises digital service tools and ongoing investment in its Research and Application Centre, where customers can collaborate on product development and trials.
Needling technology, as Mr. Dilo pointed out, remains one of the most energy-efficient and water-free methods of textile production—making it central to sustainable nonwoven manufacturing. “Our goal is to push the boundaries of needling efficiency while aligning with global sustainability objectives,” he stated.
A Tradition of Innovation
For over a century, Dilo Group has been synonymous with innovation in nonwoven machinery. From pioneering needlepunch systems to introducing intelligent production solutions, the company continues to shape the industry’s future.
At ITMA ASIA 2025, Dilo invites visitors to explore these advancements first-hand and engage with its experts on the technologies shaping tomorrow’s textile landscape. “We look forward to welcoming our customers, partners, and industry friends in Singapore,” concluded Mr. J. P. Dilo. “Together, we’ll explore how innovation, efficiency, and sustainability can redefine nonwoven production.”
