Exclusive Interview by K. Gopalakrishnan, Pics by Manikandan
For decades, MCS Dyeing Equipments has been synonymous with technological leadership in dyeing and washing machinery. Whether through pioneering HTHP jiggers, reinventing rope dyeing systems or setting sustainability benchmarks in washing, the company has consistently stayed ahead of the curve. At the recent Technotex event, Mr. Karim Kazi, Technological Sales Manager, MCS, and Mr. Milind Sawant, Director, Kailash Corporation, shared insights on MCS’s latest advancements, evolving opportunities in technical textiles, and their long-standing partnership that continues to shape the Indian market.
Reinventing Jigger Dyeing: The Four-Cylinder HTHP Jigger
MCS has been a global pioneer in jigger dyeing technology, especially for HTHP (High-Temperature High-Pressure) jiggers, which remain essential for technical and performance fabrics. The company’s legacy began with its patented closed-system jigger in the 1980s, which changed industry standards for decades. Today, MCS has rewritten the narrative once again with its new four-cylinder HTHP jigger.
Unlike traditional two-cylinder jiggers, the four-cylinder model splits the batch into two simultaneous pairs—dramatically reducing dyeing time and doubling productivity.
A process that earlier required 720 minutes can now be completed in nearly half the time. Beyond speed, the machine addresses industry pain points such as tailing problems, tension control and uniformity—making it a breakthrough for technical textiles and long-process synthetic materials.
This machine, developed between 2015 and 2020 and launched commercially in 2023, is already operational in India, Italy, Mexico and is now gaining momentum across Indonesia and Vietnam. With technical textiles rapidly emerging as a major growth segment in India, MCS expects strong adoption in the coming years.
Technology Backed by Real Dyehouse Experience
One of MCS’s greatest strengths—rare among machinery suppliers—is that the company operates its own fully functional dyehouse(Europizzi). Every machine is rigorously tested for four to five years before entering the market, ensuring unparalleled reliability.
Customers can also send their own fabrics to MCS for real-time trials, allowing them to evaluate performance on live machines.
This hands-on validation has been instrumental in the success of innovations like:
- Chronoflow HTHP rope dyeing machine – eliminates crease marks in high-gauge knits
- Multiwash Modular washing system – one of the most sustainable rope washers with just 150 litres of water per chamber
- Softflow-18 HTHP – high-temperature dyeing for delicate and synthetic-elastomeric blends
- Starwash FS – efficient scouring system for synthetic fabrics before heat-setting
Every machine originates from MCS’s R&D “Blue Area”—where technology, chemistry and process know-how converge to create next-generation solutions.
A Strong and Trusted Partnership with Kailash Corporation
For over 25 years, Kailash Corporation has represented MCS in India—one of the company’s most important and demanding markets. Despite India’s vast geography and diverse customer needs, Kailash has built a strong service network across the country, enabling quick response and technical support.
“MCS is undoubtedly one of our best partners,” Mr. Sawant shared. “Their machines are reliable because they have been tested in real production environments. That gives immense confidence to Indian customers.”
Their collaboration was further strengthened during the recent MCS Open Day, held in October, which attracted more than 100 customers from across the globe. Visitors could witness all machines running on actual fabrics—an approach MCS plans to expand with more frequent open-house events.
India’s Technical Textiles Boom: A Major Opportunity
Mr. Kazi highlighted that India is currently entering a transformative growth phase, especially in sectors like sportswear, performance fabrics and advanced technical textiles. While traditional textiles continue to dominate volumes, the shift toward functional and value-added fabrics is reshaping investment priorities.
India is building capabilities in synthetics and technical textiles—areas where MCS machines excel. Over the next five years, MCS expects India to emerge as one of its most important global markets for high-end dyeing solutions.
MCS’s latest innovations—especially the four-cylinder HTHP jigger—demonstrate the company’s ability to solve real industry challenges with engineering precision and production-tested reliability. Backed by a strong partner like Kailash Corporation, MCS is poised to play a defining role in India’s shift toward technical textiles, sportswear and sustainable processing. With a robust R&D engine, expanding market presence, and a continued focus on customer-centric innovation, MCS remains a true global benchmark in dyeing and washing technologies—driving the next chapter of growth for textile processors worldwide.
