Prism Textile Machinery, founded and led by Mr. Narendra Vansjalia, Managing Director, has emerged as a key player in the textile machinery sector. With a solid background in textile engineering and years of hands-on experience in the fabric manufacturing industry Mr. Vansjalia embarked on a journey to establish Prism Textile Machinery. Today, the company is synonymous with state-of-the-art, PLC-based automated machinery that caters to a broad spectrum of textile processes, while also expanding its horizons into technical textiles and export markets.
Company Background and Founder’s Journey
Prism Textile Machinery was established by Mr. Vansjalia, a textile engineer with extensive experience gained from his tenure at industry giants such as Arvind Mills and his collaboration with Jupiter on indigo dyeing lines—the first of its kind in India. This deep-rooted experience in various textile production processes spurred him to venture out on his own. Initially focused on indigo dyeing equipment, Prism gradually diversified its product range to include sizing machines, warping machines, batching units, and a complete suite of processing machinery—from singeing and wet finishing to foam finishing and desizing and Inspection machines. Today, the company not only supplies individual machines but also undertakes turnkey projects that encompass a comprehensive range of textile processing solutions.
Diverse Product Range and Technological Innovations Expanding Beyond Indigo Dyeing
In its early days, Prism Textile Machinery specialized in indigo dyeing lines and complete project machinery. Over time, the company evolved to offer a full spectrum of machinery, including:
Sizing Machines: Tailored for various applications such as shirting and toweling, Prism’s sizing machines are designed using the latest technologies.
Batching Units and Processing Equipment: The product portfolio now extends to equipment for singeing, wet and foam finishing, desizing, and even packing, along with integrated conveyor systems.
Automation and Digitization
Prism is committed to innovation through automation and digitization. All its machinery is built on a PLC-based automated platform, ensuring enhanced precision and efficiency. The systems incorporate global standard components—such as gear motors from leading suppliers like LENZE and SEW, and pneumatic parts from Festo and SMC—to ensure reliability and ease of maintenance. Furthermore, the company has integrated features that allow remote monitoring and control of machines. Real-time data on energy consumption and production metrics can be accessed via mobile devices, enabling proactive maintenance and optimized operation.
Innovative Design and Energy Efficiency
A notable aspect of Prism’s approach is its focus on energy efficiency. The company has engineered its machines to reduce consumption of water, steam, electricity, and chemicals—leading to significant cost savings for its clients. Some of the innovative designs include:
Customized Dosing Devices: Developed in collaboration with international technology, these devices optimize the dyeing process and have been adopted as a standard in the industry.
Advanced Tension Control Systems: Particularly in applications like rolling creels for flat tap yarn processing, Prism’s systems maintain constant tension automatically and required change can be via touchscreen controls—a unique feature (Design is Patented) that sets them apart in the global market.
Manufacturing Infrastructure and Global Outreach
Prism Textile Machinery’s manufacturing facility is strategically located in the Vatva GIDC area of Ahmedabad. This state-of-the-art plant is supported by four additional factories and several partner companies specializing in related sectors such as pharma machinery, woodworking equipment, and precision mechanical workshops. With advanced machinery including laser cutting, CNC bending, Plano miller and boring equipment, the facility serves as the backbone of Prism’s manufacturing operations.
On the export front, while the domestic market constitutes a significant portion of Prism’s business, the company is steadily increasing its international footprint. Presently, exports account for around 10–15% of its total business, with key markets including Bangladesh, Mauritius, Sudan, and even parts of America. Prism’s focus on quality and energy efficiency has helped it carve a niche in both local and international markets.
Competitive Advantages and Customer-Centric Approach
Prism Textile Machinery differentiates itself through a combination of innovative engineering, user-friendly technology, and a consultative sales approach. Rather than merely selling machines, the company works closely with clients to diagnose specific issues—be it voltage fluctuations affecting production or energy inefficiencies—and tailors’ solutions accordingly. This approach not only enhances operational efficiency but also reduces the overall cost of ownership.
Key competitive advantages include:
Superior Product Quality: Leveraging global components and advanced technology to deliver machinery that stands out for its reliability and performance.
Energy Savings: Customized designs that significantly reduce utility costs and contribute to sustainable manufacturing.
Comprehensive Service: A robust after-sales support network and remote diagnostic capabilities ensure minimal downtime, even in remote regions.
Innovation in Design: Unique features such as touchscreen-controlled tension systems that are not available from competitors.
Venturing into Technical Textiles
Recognizing the emerging potential of technical textiles, Prism Textile Machinery has expanded its product range to include machinery specifically designed for this sector. The company offers solutions for geotextiles, including poly beamers, roll-on Creels, batch winders, and specialized machines for folding, inspection, and re-rolling. With these innovations, Prism is positioning itself at the forefront of the technical textile revolution, which is expected to drive the future growth of the industry.
Prism Textile Machinery stands as a testament to innovation, energy efficiency, and customer-centric design in the textile machinery industry. Founded by Mr. Narendra Vansjalia, the company has leveraged years of practical experience to develop a comprehensive range of automated, state-of-the-art machines that cater to diverse textile processes. With a strong manufacturing base in Ahmedabad, robust after-sales support, and a growing international presence, Prism is well-equipped to meet the evolving needs of the global textile market. As the industry continues to evolve with new demands for technical textiles and sustainable practices, Prism Textile Machinery is poised to lead the way into the future.
